Product Details
I. Main Technical Parameters:
1) Applicable substrates: Various films (such as 0.012-0.023 mm thick) and electroplated aluminum, etc.
2) Mechanical speed: 200 meters per minute;
3) Maximum membrane width: 1000 mm;
4) Minimum membrane width: 400 mm;
5) Maximum diameter of unwinding: 800 mm;
6) Maximum diameter of the roll: 400 mm;
7) Cutting width: Minimum 10 mm;
8) Equipment design: Single amplifier, dual receivers, vertical style;
9) Total power: 13 kw;
II. Equipment Composition:
Frame wall panel made of 45mm thick steel plate.
Part A - Scoring Section:
1) Two reel holders are suspended on the main frame.
2) Unshafted steam expansion chuck unwinding method.
3) Yaskawa servo 4kw servo motor drive.
4) Alignment System: German BST Alignment
5) Drive roller: Aluminum alloy HV700 with anodized finish, diameter 80mm. It has undergone anti-oxidation treatment, anti-scratch and anti-abrasion treatment, and dynamic balance treatment with a weight less than 3g.
B Cutting Module:
1) The up-and-down movement of the blade is controlled by a worm gear and worm mechanism. It can perform suspended cutting or slot cutting.
2) Blade slicing method, 30 knife handles, minimum slicing width: 10mm
3) There are knife slots on the guide rollers, with the groove being 1mm wide and the convex surface being 1mm wide.
4) There are light tubes beneath the knife shaft, which can illuminate both sides of the winding and unwinding areas.
5) Edge suction structure: Equipped with one 1.5KW exhaust fan and one exhaust pipe;
C Main Drive/Reel Section:
1) Rolling type: A combination of surface and center rolling at two positions, with separate upper and lower shafts; 1-inch shaft and 3-inch shaft can be used for rolling.
2) The upper and lower reel holders are controlled by precise cylinders and precise regulating valves, which precisely adjust the pressure between the reel shaft and the main drive roller.
3) Main Roll: 3 rubber rolls with a diameter of 200mm and a width of 800mm (secured onto the shaft with a 1-inch diameter), with a dynamic balance of less than 3g. There is 1 main drive and 2 winding drive units.
4) Main roller drive: Yaskawa 4KW servo drive.
5) The upper and lower reel shafts are driven for winding by 2.5kW Yaskawa servo motors.
6) Diameter of the roll: Maximum 400mm
7) 2 pieces of 3-inch plate-type air expansion shafts are provided. 2 pieces of 1-inch shafts are also included.
8) Discharging method: Discharge by arranging the items in a certain pattern.
D Electrical Control:
1) The entire machine is controlled by the SIEMENS S7-200 smart PLC.
2) On the panel, there is a 7-inch Siemens touch screen, along with buttons for tension start, tension stop, power on, and power off.
3) The speed of the main unit is controlled by the speed-up and speed-down buttons installed on the panel.
4) The touch screen is used to set and display the parameters of the entire machine, such as speed, constant-length deceleration, constant-length stopping, and so on.
5) Use Schneider Electric components. The PLC and touch screen control the overall tension of the machine, while a 2.5kW frequency converter and frequency motor control the overall speed of the machine.
E Pneumatic Components:
Using AIRTAC pneumatic control components and cylinders. Configured by the supplier.
F. Unit Color:
Light grayish white
G. Random spare parts
3、Main component suppliers
1) Electrical section
|
Name |
Manufacturer |
Model number |
Note |
|
Servo motor and driver |
Yaskawa Servo |
|
|
|
Touchscreen computer screen |
SIEMENS |
Smart 700IE |
|
|
Programmable Logic Controller (PLC) |
SIEMENS |
S7-200 smart |
|
|
Electrical components |
Schneider (Shanghai) |
|
|
2) Mechanical part:
|
Name |
Manufacturer |
Model number |
Note |
|
Guide roller |
Taiwan joint venture |
Φ80mm |
|
|
Inflatable shaft |
Zhongshan Xiangtai |
|
|
|
Synchronous belt |
Fulong |
|
|
|
The bearings of all rollers |
NTN or NSK |
|
Authentic product |
|
Main roller, rubber roller |
High-quality PU wear-resistant adhesive |
|
|
3) Pneumatic part:
|
Name |
Manufacturer |
Model number |
Note |
|
Cylinder |
Airtac |
|
|
|
Electromagnetic valve, connector, triplex assembly |
Airtac |
|
|

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