The new generation of fully servo-driven shearing machines, leading the film processing industry into a new era of intelligence and high precision
In the context of the continuous growth in global demand for high-end film materials and the transformation of the manufacturing industry towards intelligence, Foshan Dadong Machinery Co., Ltd. recently officially released its newly developed "DDS series fully servo-driven shearing machine". The advent of this equipment marks a milestone breakthrough for the company in the field of precise shearing technology, aiming to provide more efficient, stable and intelligent solutions for global customers, especially for manufacturers of high value-added materials such as laser films, optical films, new energy materials and special packaging films.
Technological Innovation: The Core Advantage of Full Servo Drive
Traditional shearing machines mostly adopt mechanical transmission or partial servo drive, and have limitations in tension control, speed synchronization and dynamic adjustment. Daidong Machinery's newly launched full series of fully servo shearing machines have completely revolutionized this architecture:
Full-axis independent servo control: For each core motion axis from unwinding, tensioning to winding, high-performance servo motors and drivers are equipped to achieve precise synchronization at the millisecond level and independent fine-tuning.
Nanometer-level tension control system: Relying on the full servo feedback network, the system can promptly sense and compensate for the minute changes in material tension. Even during high-speed start-stop or rewinding processes, it can maintain extremely stable tension, fundamentally eliminating quality defects such as wrinkles and stretching deformation. It is particularly suitable for high-precision materials like laser films that are extremely sensitive to tension.
Intelligent dynamic cutting and positioning: By integrating high-resolution encoders with advanced motion control algorithms, it enables online continuous adjustment and precise positioning of the cutting width. The repeatability accuracy can reach ±0.1mm, significantly enhancing material utilization and production efficiency.
Wisdom Empowerment: Integrated Human-Computer Interaction and Data Management
The new generation of fully servo-fed cutting machines is not merely a hardware upgrade, but also a fusion of software and intelligence:
Full touchscreen intelligent central control system: Equipped with a large-sized industrial touch screen, the integrated operation interface is intuitive and easy to understand. Hundreds of process formulas can be preset and stored, enabling "one-click invocation", which significantly simplifies the operation process and shortens the order change time.
Remote Monitoring and Diagnosis: The equipment supports IoT (Internet of Things) connectivity. Users can remotely monitor real-time operating status, production data, fault alerts, and other information through the authorized platform. The Dadong technical team can also provide remote diagnosis and technical support to ensure the continuous and efficient operation of the production line.
Energy consumption optimization: The fully servo system intelligently adjusts the energy output based on the actual load. Compared to traditional equipment, the overall energy consumption can be reduced by approximately 15% to 25%, actively responding to the global trend of green manufacturing.
Application Expansion: Injecting New Momentum into High-Growth Industries
With its outstanding precision, stability and flexibility, the DDS series of fully servo-fed cutting machines will become an ideal choice in multiple high-growth fields:
Laser marking and anti-counterfeiting packaging: Meeting the requirements for extremely high gloss and flawless cutting in the high-end laser film cutting of cigarette packages, wine packages, and gift packaging, etc.
New energy and electronics industry: Suitable for the clean and undamaged cutting of materials such as lithium battery separators, backsheet films, and flexible circuit board (FPC) cover films.
Special film processing: Provides high-quality narrow-strip solutions for optical films, protective films, release films, etc.
Customer Commitment: Derived from professionalism, achieving value.
Dadong Machinery has always adhered to the corporate tenet of "High Quality, Customer First" and the business philosophy of "Self-discipline, Rigor, Sustainability". The development of this fully servo-fed cutting machine is a concentrated reflection of the company's extensive experience and technical accumulation in the field of film deep processing equipment over the years. We not only provide advanced equipment, but also strive to create considerable profits for customers, offer full and worry-free technical support and services, and fulfill our responsibilities to the industry and society.
"We believe that true rewards come from the efforts made in advance," said the general manager of Dado Machinery. "This fully servo-fed shearing machine is a fulfillment of our commitment to the market. It is designed to assist customers in addressing increasingly complex production challenges and enhancing their core competitiveness in the international market. We warmly welcome inquiries and cooperation from industry friends both at home and abroad, and jointly explore the unlimited possibilities of intelligent film processing."
Regarding Foshan Dadong Machinery Co., Ltd.:
This company is a national high-tech enterprise specializing in the research and development, as well as manufacturing of high-end slitting machines, laser film-related equipment, and key technologies for film deep processing. Leveraging its profound accumulation in the coating and slitting processes of plastic films, it continuously provides customers with efficient, practical, and user-friendly overall solutions. Its products have been exported to multiple countries and regions around the world and have received continuous recognition from customers.